Recovery composition and method

ABSTRACT

A composition comprising a fatty acid alkyl ester; at least one of a surfactant and a colloid; and an acid.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.10/865,075, filed Jun. 9, 2004, which is a divisional of U.S. patentapplication Ser. No. 10/028,005, filed Dec. 21, 2001 (now issued as U.S.Pat. No. 6,776,234).

COPYRIGHT NOTICE

Contained herein is material that is subject to copyright protection.The copyright owner has no objection to the facsimile reproduction byanyone of the patent document or the patent disclosure, as it appears inthe United States Patent and Trademark Office patent file or records,but otherwise reserves all rights to the copyright whatsoever. Thefollowing notice applies to the software and data as described below andin the drawings hereto: Copyright © 2001, All Rights Reserved.

BACKGROUND

1. Field of the Invention

The invention relates generally to a method and composition for, in oneaspect, improving oil recovery from a reservoir. More particularly, theinvention relates to composition including a fatty acid alkyl ester andmethods for adding the composition to an oil reservoir to recover oilfrom the reservoir. Other uses are also contemplated.

2. Background Information

Crude oil or petroleum is a complex liquid mixture of hydrocarbonscontaining primarily carbon, hydrogen, and varying amounts of otheratoms such as sulfur, nitrogen, oxygen, and others. Crude oil isrecovered from subsurface oil reservoirs, wherein the oil is held withinpores and voids of rock and sand, and then refined to produce a numberof useful substances such as gasoline, lubricants and chemical buildingblocks.

FIG. 1 illustrates oil production well 110 recovering oil 130 from oilreservoir 120. Production well 110 includes a production line 125 thatextends into a volume of the oil held between gas 140 at a top surfaceand water 150 at a bottom surface. Production well 110 is able torecover the oil from sand and rock that contains it due to pumpingaction of the well and native pressure of the oil within the reservoir.

Recovery of oil such as that shown in FIG. 1 is comparatively easy whenthe oil is light, has a low viscosity, the reservoir is full of oil, andthe reservoir has a high pressure. However recovery of the oil becomesmore challenging when these conditions are not met. For example, ratherthan light, the oil may be heavy viscous oil and/or the reservoir may besubstantially depleted of oil so that the reservoir pressure has beenreduced. In such situations, it may be more difficult to recover oilfrom the reservoir. This leaves much residual oil trapped within thereservoir as an unrecoverable resource.

FIG. 2 illustrates oil 230 wetting an outside surface of sand particles210A-C and within two oil-filled pores 220A-B formed by the sandparticles. Such oil wetting of sand may make substantial amounts of thereservoir oil difficult to recover due to strong attractions such ashigh surface tension forces and capillary forces holding them fixedly tosuch regions. It may be difficult to remove the oil from such regions byusing pressure as the only driving force for removal. Additionally, whenwater is present external to the pores it may tend to hold the oilinside the pores.

Various enhanced oil recovery methods are known to improve oil recoveryfrom a reservoir. FIG. 3 illustrates a steam flooding enhanced oilrecover operation to improve oil recovery from a reservoir. Steamaddition system 310 comprising a steam generator, a stack gas scrubber,piping, flow control elements, and a steam injection line is used to addor inject steam into oil reservoir 320. The steam heats the oil in thereservoir to reduce the viscosity of the oil and make it less resistiveto flow (similarly to the way that honey or molasses flows better whenheated). This may allow hot oil proximate sand particle surfaces andwithin pores to become sufficiently mobile relative to the sand that theoil can move toward oil production well 330 suction inlet and berecovered from the reservoir.

There are several problems associated with steam flooding. A firstproblem is channeling wherein steam added to the reservoir takes thepath of least resistance to the oil production well by improving therecovery of the weakest attached and most available oil first. Once aroute to the oil production well has been established further steamflooding has decreased effectiveness due to the easy bypass to the lowpressure oil production well. A second problem with steam flooding isthat it is less favorable for deep oil reservoirs with high pressures.This is partly due to the increased pressure and heating needs to makethe steam suitable for the high reservoir pressures.

Accordingly, there is a need for an improved approach for improving oilrecovery from a reservoir.

BRIEF DESCRIPTION OF THE DRAWINGS

The features, aspects, and advantages of the invention will become morethoroughly apparent from the following detailed description, appendedclaims, and accompanying drawings in which:

FIG. 1 illustrates an oil production well recovering oil from an oilreservoir.

FIG. 2 illustrates difficult to recover oil.

FIG. 3 illustrates a steam flooding enhanced oil recover operation toimprove oil recovery from a reservoir.

FIG. 4 illustrates a process flow for adding a recovery composition toan oil reservoir and then removing oil from the reservoir.

FIG. 5 illustrates a process flow for adding a recovery composition to aproduction well and then removing oil through the well.

FIG. 6 illustrates a process flow for adding a recovery composition to aproduction well and using steam flooding.

FIG. 7 illustrates a process flow for adding a recovery compositionaccording to a cup tool method.

FIG. 8 illustrates a process flow for adding a recovery composition to asteam well.

FIG. 9 illustrates a schematic diagram for adding a recovery compositionto an injection well.

FIG. 10 illustrates a schematic diagram of improved recovery ofdifficult to recover oil with the use of a recovery composition.

FIG. 11 illustrates a schematic top view of an exemplary oil reservoirfield that was treated by an oil recovery composition, the top viewshowing positions of injection wells and recovery wells control sampleof oil recovered from a control well of the exemplary oil reservoirshown in FIG. 11, the control sample not affected by the oil recoverycomposition injected into the oil reservoir.

FIG. 12 illustrates exemplary gas chromatograph data for a sample of oiltaken from well R16 as a control sample.

FIG. 13A illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R1 of the oil reservoir shown inFIG. 11.

FIG. 13B illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R2 of the oil reservoir shown inFIG. 11.

FIG. 13C illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R3 of the oil reservoir shown inFIG. 11.

FIG. 13D illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R4 of the oil reservoir shown inFIG. 11.

FIG. 13E illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R5 of the oil reservoir shown inFIG. 11.

FIG. 13F illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R6 of the oil reservoir shown inFIG. 11.

FIG. 13G illustrates exemplary gas chromatograph data determined for anoil sample that was collected from well R8 of the oil reservoir shown inFIG. 11.

FIG. 14 illustrates a system for washing oil-contaminated soil with anoil recovery composition.

DETAILED DESCRIPTION Terminology

Before providing a detailed explanation of the claimed subject matterand various exemplary embodiments thereof, some terms that will be usedthroughout this description are briefly defined as follows:

“Oil” refers to an arbitrarily complex organic liquid mixture ofnaturally occurring hydrocarbon and other components having arbitraryand widely varying properties such as viscosity, density, color, andcomposition.

“Reservoir” refers to a subsurface region that contains oil. Thereservoir may include a geologic formation or trap of oil wherein theoil is contained within voids and pores of sand, rock, shale, andsimilar structures. The reservoir may be a terrestrial reservoir or anoff-shore reservoir.

“Viscosity” refers to an oil's resistance to flow.

“Density” refers to mass of oil per unit volume. Both viscosity anddensity affect the ability to get oil to flow to a well bore of aproduction line and the ability to pump the oil within the line. A highviscosity, high density oil may be more difficult to recover than a lowviscosity, low density oil partly because the oil may become trappedwithin voids in the reservoir and may be difficult to remove from thesevoids. By way of analogy, it is similarly more difficult to pour honeythrough a small opening than it would be to pour water through the sameopening.

“Permeability” refers to the fluid transmitting measure of a sand orrock material of a reservoir.

“Mobility” refers to the ratio of permeability to viscosity.

Additionally, unless indicated otherwise percentages for compositionsare percentage by volume. For example, a composition having 95 percent(%) fatty acid alkyl ester may have 95 gallons of fatty acid alkyl esterfor every 100 gallons of the composition.

Oil Recovery Compositions

In one embodiment, a recovery composition is described. The recoverycomposition is suitable for introduction into a reservoir to improve therecovery of oil contained within the reservoir. In one embodiment, therecovery composition comprises at least one type of fatty acid alkylester. The recovery composition may contain a blend of different fattyacid alkyl esters. In the case of a blend, the different types of fattyacid alkyl esters may be in any proportion that is desired for theparticular implementation.

Suitable fatty acid alkyl esters for a recovery composition may berepresented by the general formula R′COOR wherein R′ and R are typicallydifferent hydrocarbon groups containing carbon and hydrogen andpotentially other components. For example, the groups may containheteroatoms such as nitrogen, oxygen, sulfur, and others that may befound in organic compounds. The fatty acid alkyl ester may be an esterderived from a triglyceride. For example, the fatty acid alkyl ester maybe a vegetable oil lower alkyl ester. The term “lower alkyl ester”refers to an alkyl ester having an R-group of between 1 and 5 carbonsinclusive and preferably between 1 and 2 carbons inclusive. This mayinclude such R-groups as methyl, ethyl, n-propyl, isopropyl, n-butyl,n-pentyl, and isopentyl. Preferably the R-group contains 1 or 2 carbons.For example, the fatty acid alkyl ester may comprise a soy methyl esteror a soy ethyl ester. The R′-group may comprise a carbon chain havingbetween 4 and 22 carbons. Preferably the fatty acid alkyl ester is a“long-chain fatty acid alkyl ester” having an R′-group with between 12and 20 carbons inclusive and preferably between 16 carbons or 18 carbonsinclusive. The carbon chain may be saturated and contain no double bondsor be unsaturated and contain one or more double bonds. The fatty acidalkyl ester may comprise a mixture of sixteen carbon chain length methylesters, seventeen carbon chain length methyl esters, and eighteen carbonchain length methyl esters. For example, the mixture may comprise alinoleic acid methyl ester, an oleic acid methyl ester, a stearic acidmethyl ester, and a palmitic acid methyl ester.

Synthesis of Fatty Acid Alkyl Esters by Trans-Esterification ofTriglycerides

One method for creating a fatty acid alkyl ester suitable for use in arecovery composition is trans-esterification of a plant or animaltriglyceride. Triglycerides are oils or lipids that occur naturally inplants and animals. The triglycerides are esters generally characterizedby having three molecules of fatty acids linked to glycerol. Differenttypes of triglycerides are contemplated including those present innatural oils of plants, vegetables, corn, spent French-fry oil, olive,palm, coconut, oleaginous seeds, soybean, rapeseed, sunflower, canola,safflower, animals, animal tallow, butter, milk, and others. Table 1shows approximate fatty acid concentrations in triglycerides fromexemplary plant and animal sources.

TABLE 1 Fatty Acids In Naturally Occurring Substances TriglycerideLauric^(a) & Source Myristic^(b) Palmitic^(c) Stearic^(d) Oleic^(e)Linoleic^(f) Coconut 74 10  2  7 — Corn —  8-12 3-4 19-49 34-62 Olive —9 2 84  4 Palm — 39  4 40  8 Safflower — 6 3 13 78 Soybean — 9 6 20 52Sunflower — 6 1 21 66 Beef  5 24-32 20-25 37-43 2-3 Milk — 25  12  33  3^(a)n-Dodecanoic acid, CH₃(CH₂)₁₀COOH, 12:0 ^(b)n-Tetradecanoic acid,CH₃(CH₂)₁₂COOH, 14:0 ^(c)n-Hexadecanoic acid, CH₃(CH₂)₁₄COOH, 16:0^(d)n-Octadecanoic acid, CH₃(CH₂)₁₆COOH, 18:0 ^(e)cis-9-Hexadecenoicacid, 18:1(Δ⁹) ^(f)cis,cis-9,12 Octadecadieoic acid, 18:2(Δ^(9,12))

Taking soybean oil as an example, soybean oil triglycerides contain amixture of fatty acids having either 16 or 18 carbons and generallycontain, in largest proportion, unsaturated 18 length carbon chains.

Trans-esterification is the process of reacting a triglyceride with analcohol in the presence of a catalyst to produce an ester and glycerol.For example, soy oil may be trans-esterified with methanol in thepresence of a suitable base catalyst such as potassium hydroxide toproduce soy derived fatty acid methyl esters plus glycerol as follows:

The esters may be recovered from the lighter liquid phase and purifiedas desired.

Certain fatty acid alkyl esters are commercially available. For example,soy methyl ester, which belongs to the fatty acid alkyl ester structuralclass, is commercially available from a number of sources including AGEnvironmental Products LLC (AEP) of Lenexa, Kans. who offer soy methylester under the tradename Soygold^(R) Marine. Soy methyl ester is alsoknown as methyl soyate and biodiesel. Soy methyl ester has been assignedCAS Registry Number 67784-80-9. The Soygold^(R) Marine product comprisesin significant proportion C16-C18 fatty acid methyl esters that arederived from soybean oil. Saturated fatty acid methyl esters containedin significant proportion in methyl soyate are methyl esters of lauricacid, palmitic acid, and stearic acid. Unsaturated fatty acid methylesters contained in significant proportion in methyl soyate are methylesters of oleic acid, linoleic acid, and linolenic acid. The product isa light yellow colored liquid that has a melting point of about −10° C.(a liquid at room temperature), a normal boiling point greater than 200°C. (typically 315° C.), a vapor pressure typically less than about twomillimeters mercury (mmHg) (non-volatile), a specific gravity of about0.88 g/ml (lighter than water), and very low solubility in water at roomtemperature.

In addition to a fatty acid alkyl ester, one embodiment of a suitablerecovery composition that may be used to improve oil recovery from areservoir also includes a surfactant 520, a colloid, an acid 530, orsome combination. In one embodiment, the concentration of the fatty acidalkyl ester may be between about 85% and about 99.89% or preferablybetween about 94% and about 98.99%. In this embodiment, theconcentration of the surfactant may be between about 0.1% and about 10%or preferably between about 1% and about 5%. Finally, the concentrationof the acid may be between about 0.01% and about 5% or preferablybetween about 0.01% and about 1%. For example, an exemplaryconcentration may comprise 96% soy methyl ester, 3% F-500™ surfactant(which will be discussed more fully below), and 1% vinegar (more than 4percent aqueous solution of acetic acid).

Suitable surfactants for use in a recovery composition may be anysurface active or interfacial agent that gets absorbed at an interfaceand changes the properties of the interface. For example, the surfactantmay be an interfacial tension reducing agent that reduces theinterfacial tension of a medium when it is added to the medium.

Suitable surfactants may be selected from the group including but notlimited to an amphipathic surfactants, anionic surfactant, cationicsurfactants, detergents, and soaps. The surfactant may be soluble in thefatty acid alkyl ester composition. The surfactant may be thermallystable at reservoir conditions of temperature, pressure, salinity, andpH. The surfactant may also be comparatively non-toxic. The surfactantmay be an amphipathic surfactant having both lyophilic and lyophobicgroups. The surfactant may comprise a hydrophobe portion that prefersoil to water and a hydrophile portion that prefers water to oil. Thesurfactant may be an anionic surfactant that dissociates to yield asurfactant ion whose polar group is negatively charged. Exemplaryanionic surfactants include sulfate surfactants (e.g., petroleumsulfates, alkyl sulfates, aryl sulfates), sulfonate surfactants (e.g.,petroleum sulfonates, alkyl sulfonates, aryl sulfonates), and others.The surfactant may also be a cationic surfactant that dissociates toyield a surfactant ion whose polar group is positively charged.Exemplary cationic surfactants include alkylpyridinium salts andquaternary ammonium salts. The surfactant may also be a detergentformulation that contains other components.

According to one embodiment, the surfactant may be the F-500™surfactant. F-500™ Dyna-Drill Foamer is a surfactant and foamingadditive that is available from BCI Products, of Houston, Tex. Thissurfactant is commercially available, is comparatively non-toxic, isstable under and additionally may be useful to inhibit flammability of amaterial onto which it is applied.

According to another embodiment, the surfactant may be a soap made bytreating a fatty acid with base to create a sodium or potassium salt ofthe fatty acid. For example, the surfactant may comprise asaponification product of a fatty acid similar to the fatty acid of thefatty acid alkyl ester. According to still another embodiment, thesurfactant may comprise ARMOHIB® 31, ETHOMID® O/17, ETHOMID® HT/23,ETHOFAT® 18/24, ETHOFAT® 242/25, or ARMOHIB® 28, which are all availablefrom Akzo Nobel Chemicals Ltd, of Arnhem the Netherlands, and havingother places of business and sales offices. In particular, thesurfactant may comprise a quaternary amine compound like ARMOHIB® 31,hydrogenated tallow amides like ETHOMID® HT/23, ethoxylated tall oillike ETHOFAT® 242/25, or fatty amines and alkoxylated fatty amines likeARMOHIB® 28.

Depending upon the structure of the surfactant or mixture of surfactantsselected, the surfactant may function as an emulsifier, dispersant,oil-wetter, water-wetter, foamer, defoamer or some combination to reduceinterfacial tension and capillary forces of the oil within the voids.Surfactants may be costly such that the surfactant may be added to thecomposition in the smallest proportion that is found to be effective.Suitable surfactants are also preferably not diluted to any significantextent by water, since the water tends to settle out of the oil recoverycomposition. For example, the surfactant may come as a gel or similarhighly viscous liquid.

The oil recovery composition may also include a colloid. The term“colloid” will be used to refer to a heterogeneous mixture of a liquidand sufficiently small solid particles. The solid particles may be largeenough to scatter a light beam but too small to settle out by gravity.The solid particles may be highly concentrated. Different solidparticles are contemplated including inorganic solid particles (e.g.,clays), organic solid particles (e.g., starches, polymers, etc.). Thesolid particles may be less than about 2 microns in diameter. A micelleemulsion is also contemplated wherein the solid particles are replacedby fatty acid soap micelles. Suitable colloids are preferably notdiluted with water. The colloid may tend to disperse upon applicationand therefore aid in the distribution and in particular the lateraldistribution of an oil recovery composition through an oil reservoir.For example, the colloid may react with water in a water table to drawthe composition into and laterally through the water table from where itmay percolate up into the oil reservoir. Accordingly, adding the colloidmay encourage improved distribution of the composition within an oilreservoir. One colloid that is contemplated is the TWC210™ colloid,which is commercially available from the Ward Companies of Garden Grove,Calif.

Different colloid concentrations are contemplated for oil recovery. Inone embodiment, a colloid-containing oil recovery composition may have aconcentration of the fatty acid alkyl ester may be between about 65% andabout 98.89% or preferably between about 78% and about 93.99%. In thisembodiment, the concentration of the surfactant may be between about0.1% and about 10% or preferably between about 1% and about 5%. Theconcentration of the colloid may be between about 1% and about 20% orpreferably between about 5% and about 16%. Finally, the concentration ofthe acid may be between about 0.01% and about 5% or preferably betweenabout 0.01% and about 1%. One contemplated colloid-containing oilrecovery composition includes about 90% soy methyl ester, about 5%TWC210 colloid, about 3% essentially undiluted F-500™ surfactant, andabout 2% vinegar (dilute acetic acid solution). Another contemplatedcolloid-containing oil recovery composition includes about 80% soymethyl ester, about 16% TWC210 colloid, about 2% essentially undilutedF-500™ surfactant, and about 2% vinegar.

The colloid may be provided in addition to the surfactant, as a partialreplacement or substitute for the surfactant, or as a completereplacement of the surfactant in the recovery composition. In oneembodiment each amount of surfactant is substituted or replaced bymultiple amounts of a colloid. For example, each 1% reduction insurfactant concentration may be accompanied by between about a 1% to 10%or about a 3% to 8% increase in colloid concentration.

An acid may be added to the oil recovery composition to aid insuspension of the surfactant, the colloids, or both the surfactant andthe colloid in the fatty acid alkyl ester. Suitable acids for therecovery composition may comprise weak acids that do not completelydisassociate in water, strong acids that essentially completelydissociate in water, or both a weak acid and a strong acid. Weak acidsthat are contemplated include an organic acid, carboxylic acid, aceticacid, vinegar comprising about 5% acetic acid in water, formic acid,citric acid, lemon juice, butyric acid, benzoic acid, carbonic acid.Preferably the acid comprises acetic acid in the form of vinegar. Strongacids that are contemplated include an inorganic acid, a mineral acid,sulfuric acid, hydrochloric acid, nitric acid, perchloric acid, andothers.

Preparation of the Composition May Include Adding Desired Proportions ofthe surfactant and/or the colloid, and the acid to the fatty acid alkylester followed by mixing as desired. In one embodiment, it may bedesirable to vigorously mix the composition sufficient to emulsify theacid, which may include an aqueous solution of acid such as vinegar,into the fatty acid alkyl ester, to avoid rapid phase separation, whichmay decrease the effectiveness of the composition.

Adding Compositions to Oil Reservoirs to Aid Recovery

The compositions described above are effective for improving recovery ofoil from reservoirs. FIG. 4 illustrates a method 400 for recovering orremoving oil from an oil reservoir, according to one embodiment.

The method commences at block 401, and then proceeds to block 410, wherean effective amount of a recovery composition such as described above isadded to an oil reservoir. This may include adding between about 300gallons and about 3,000 gallons or between about 500 gallons and 1500gallons per well of a recovery composition. As described above, thecomposition may contain the fatty acid alkyl ester (e.g., a vegetablederived fatty acid methyl ester) at a concentration between about 85%and about 99.89%, a surfactant at a concentration between about 0.1% andabout 10% (e.g., F-500), and an acid at a concentration between about0.01% and about 5% (e.g., acetic acid or citric acid). Alternatively,the composition may be another composition described herein or one thatwould be apparent to a person having an ordinary level of skill in theart and the benefit of the present disclosure.

The recovery composition may affect the oil in the reservoir and inparticular may make it easier to recover the oil from the reservoir. Itis believed the recovery composition reduces attractions between the oiland the oil containing structures, such as surface tensions, capillaryattractions, and physical or chemical bonds between oil and sand. Thismay make the oil more mobile relative to the sand and rock.

The method advances from block 410 to block 420 where oil is removedfrom the oil reservoir. Advantageously, as a result of the recoverycomposition being introduced, it may be possible to remove more oil fora longer period of time than would have been possible if the recoverycomposition had not been applied. Experimental studies have demonstratedincreased oil production for several weeks and even several months atwhich time the reservoir may be re-treated with the recoverycomposition. The recovery composition described herein is particularlyeffective in this regard in comparison to prior art surfactant of acidstimulants, because it is believed the recovery composition tends todisperse out into the reservoir with the same effect more effectivelythan prior art composition. Additional advantages include the fact thatthe composition is benign relative to production and refining and doesnot need to be removed from the recovered oil prior to refining. Infact, the composition may aid in cleaning or defouling production andrefining lines. Additionally, since some fatty acid alkyl esters such assoy methyl ester may be added as a diesel additive, the composition maybe recovered during refining to serve a second purpose as an additiveand thereby provide both an enhanced oil recovery benefit and also serveas an additive to refining products. The method terminates at block 430.

Different methods presented below are contemplated for implementing theaddition of recovery compositions as a liquid (or in a substantiallyliquid state) to oil reservoirs. FIG. 5 illustrates a first embodimentwherein the composition is added via a production well. This embodimentmay be useful when a steam line is not present and, in addition toimproving oil recovery from the well, may assist in cleaning theproduction well, associated piping, and a region of the reservoirproximate the production well suction zone. FIG. 6 illustrates a secondembodiment wherein the composition is added to a production well andthen steam is added to the production well. The steam may assist withdistributing the composition to the reservoir, speeding the affect ofthe composition by decreasing viscosity, and thermally stimulating theoil and composition near the production line. FIG. 7 illustrates a thirdembodiment wherein the composition is added to a well via a cup tool.This embodiment may be useful when the well becomes clogged or fouledand when the oil reservoir has a high water aquifer. FIG. 8 illustratesa fourth method wherein the composition is added via a steam lineassociated with a production well or wells. This embodiment may beuseful for reducing viscosity and increasing mobility of heavy oils andmay additionally assist with cleaning the steam well. Other methods arecontemplated.

Adding Compositions to Production Wells

FIG. 5 illustrates a method 500 for recovering or removing oil from anoil reservoir by adding a recovery composition such as described aboveto a production well, according to one embodiment. The method commencesat block 501, and then proceeds to block 510, where a production well isshut down. After shutting down the production well, at block 520 arecovery composition such as described above is added to the oilreservoir by way of the production well (e.g., added down the casing andpreferably down the tubing within the casing). The method advances fromblock 520 to block 530 where the recovery composition is allowed to takeaffect on the reservoir for a period between about one day and aboutseven days. After the recovery composition has taken the desired affecton the reservoir at block 540 the production well is started up againand oil is removed from the oil reservoir. The method terminates atblock 550.

Adding Compositions to Production Wells with Steam Injection

FIG. 6 illustrates a method 600 for recovering or removing oil from anoil reservoir by adding a recovery composition such as described aboveto a production well, according to another embodiment. The methodcommences at block 601, and then proceeds to block 610, where theproduction well is shut down. After the production well has been shutdown, at block 620 a recovery composition is added to the oil reservoirby way of the production well. The recovery composition may be addeddown the casing or preferably down the tubing.

The method advances from block 620 to block 630 where an effectiveamount of steam is added to the oil reservoir by way of the productionwell. The effective amount may be an amount sufficient to flush thecomposition from the line into the reservoir and assist with dispersingthe composition into the reservoir. A larger effective amount may alsobe used to thermally stimulate the oil within the reservoir by heatingit to reduce its viscosity. Both of these amounts may depend upon theparticular characteristics of the oil field including depth and the oilincluding viscosity. Accordingly, the amount of steam added may varyfrom a trivial amount sufficient to flush the line and disperse thecomposition from the line into the reservoir to a larger conventionalamount to thermally stimulate the reservoir. Similarly, characteristicsof the steam such as pressure and temperature may vary depending upondepth according to convention.

After the desired amount of steam has been added the steam addition maybe stopped so that oil recovery may begin. The method advances fromblock 630 to block 640 where the production well is started up and oilis removed from the oil reservoir. The method terminates at block 650.

Adding Compositions Via Cup Tool

FIG. 7 illustrates a method 700 for recovering oil from an oil reservoirby adding a recovery composition such as described above to a well witha cup tool, according to one embodiment. The method commences at block701, and then proceeds to block 710, where a well is shut down. Afterthe well has been shut down, at block 1020 a predetermined volume of arecovery composition is added to a cavity or chamber of the cup tool.The method advances from block 720 to block 730 where the cup tool isinserted into the well and the composition is released from the chamber.This may include inserting the cup tool chamber into proximate alignmentwith perforations in a perforated lining of the well and pressurizedblowing the composition from the chamber with sufficient force to injectthe composition into the reservoir and to remove oil structures thatclog the lining at a particular perforation. Advantageously, the cuptool may assist with targeted distribution and dispersal of thecomposition and may additionally assist with cleaning deposits from thewell. After releasing the composition, at block 740 the cup tool isremoved from the well. The method advances from block 740 to block 750where oil is recovered from the oil reservoir. The method terminates atblock 760.

Adding Compositions to Steam Lines

FIG. 8 illustrates a method 800 for recovering or removing oil from anoil reservoir by adding a recovery composition such as described aboveto a steam line, according to one embodiment. The method commences atblock 801, and then proceeds to block 810, where the steam line is shutdown. After the steam line has been shut down, at block 820 a recoverycomposition is added to the oil reservoir by way of the steam line. Themethod advances from block 820 to block 830 where steam is added to theoil reservoir by way of the steam line to increase the effectiveness ofthe recovery composition at oil recovery. After adding an effectiveamount of the steam, at block 840 oil is removed from the oil reservoir.As desired, oil may be continuously recovered from the reservoirconcurrently with addition of recovery composition at block 820,addition of steam at block 830, or both. The method terminates at block850.

An additional advantage with injecting a recovery composition such asdescribed above is steam well cleaning. Conventionally such steam wellsare known to foul with hydrocarbons. This may cause flow restriction orsteam dispersal and may limit the amount of steam that can beeffectively delivered to the reservoir. One prior art approach forremedying this problem is to inject strong acids into the steam well toremove the hydrocarbons. However this approach has the disadvantage ofintroducing foreign acids into the oil which may cause corrosion ofsubsequent petroleum refining equipment or which may need to beseparated from the oil prior to the petroleum refining processing.Accordingly, cleaning with fatty acid alkyl compositions, which do notcause corrosion during refining, provides an attractive alternativeapproach. Advantageously, this may allow both cleaning or defouling ofthe steam well, which may make steam stimulation more effective, as wellas concurrently providing the composition to the reservoir to enhanceoil recovery. This approach may additionally clean other processingequipment such as pumps that pump the oil from the reservoir and pipingwhich may both be fouled by oil components such as paraffins.

Other Methods are Contemplated

Those having an ordinary level of skill in the art and the benefit ofthe disclosure will appreciate that other methods for adding recoverycompositions such as described above to oil reservoirs are contemplated.For example, according to yet another method, a recovery composition maybe added via a water injection well and then chased with water. Thechase water may be provided in amount sufficient to disperse thecomposition as well as pressurize the well and mobilize the oil. Stillanother method includes adding a sufficient amount of the recoverycomposition as part of a fracing procedure (e.g., prior topressurizing).

DETAILED WORKING EXAMPLE

FIG. 9 illustrates an example application of a soy methyl ester oilrecovery composition to an oil reservoir, according to one embodiment.Initially a scrapper tool is inserted into an injection well 950 to openand clear the injection well. Then the scrapper tool is removed and aninjection tool is inserted into the injection well. Water 935 from aseparation tank 925 is added to the reservoir 960 via a pump 920. Acheck valve 945 opens when the pump discharge reaches about 200 psi.This valve may essentially suppress flow from the reservoir. Recoverycomposition 910 may be added to the injection well from a tanker truck905 via a pump 915. This may include adding about 100 gallons or more(e.g., as much as 500 gallons or more) of recovery composition to thereservoir. Then water 935 may be added to push the recovery compositionout of the well and into the oil reservoir as shown at 980. This mayinclude adding between about 1 and about 50 times as much water asrecovery composition, or more. Generally, the more water available foraddition the better since the water aids in dispersing the compositioninto the reservoir by force of injection, percolation, and othermechanisms. Other segments may be added and these steps repeated asshown at 985 and 990 to vertically disperse the recovery compositionalong the oil reservoir. In one embodiment, a plurality of segments eachhaving a length between about 10 and about 50 feet are used to dispersethe recovery composition over a substantial portion of the oilcontaining regions 970 of the reservoir. Advantageously, the recoverycomposition tends to improve recovery of the oil by weakeningattachments between the oil and oil containing structures (e.g., sand,rock, shale, etc.).

Conceptualized Representation of Improved Oil Recovery

FIG. 10 illustrates a recovery composition such as described aboveinteracting with oil wetting sand, according to one embodiment. Sand1010 is shown having an oil wetted thereto, the oil containing at leastsome of a recovery composition dissolved therein. A water flood 1030 iscoupled with the oil 1020 to remove the oil from the sand. The waterflood 1030 may be replaced by another motive fluid or by steam.

The sand and the oil meet at an oil-sand interface. Near the interfaceare an acid (A), a surfactant (S), and a fatty acid alkyl ester (R—O—R′)of a recovery composition dissolved in the oil. It is believed that oneor more of these composition components act as interfacial agents toreduce attractions and adhesions between the oil and the sand. This isconceptually represented as a dashed line 1070. Advantageously, thistends to make it easier to recover substantial portions of the oil.

The oil and the water flood meet at an oil-water interface. Near theoil-water interface are an acid, a surfactant, and a fatty acid alkylester of the dissolved recovery composition. One or more of thesecomponents may act as interfacial agents to reduce interfacial tensionbetween the oil and the water. This is conceptually represented as adashed line 1060. As shown, a portion 1050A containing some of therecovery composition may be dislodged and carried away typically as adroplet of oil 1050B dispersed in the water flood. In such a way therecovery composition may be used to improve recovery of oil.

Analysis of Oil Recovered from a Reservoir Treated with an Oil RecoveryComposition

FIG. 11 illustrates a top view of an exemplary oil reservoir field 1100that was treated by an oil recovery composition of the presentinvention. The top view shows the positions of steam injection wells(I1, I2, I3, and I4) and recovery wells (R1, R2, R3, R4, R5, R6, R8, andcontrol recovery well R16).

Recovery compositions containing about 96% soy methyl ester, about 3%F-500 surfactant, and about 1% vinegar were injected into the steaminjection wells before oil samples were recovered from the recoverywells over approximately a three week period. In particular, injectionwell I1 was injected with 6700 gallons of recovery composition on afirst date and five days later with an addition 5,300 gallons of therecovery composition; injection well I2 was injected with 7000 gallonsof composition; injection well I3 was injected with 6000 gallons of therecovery composition and 6000 additional gallons of the recoverycomposition a day later; and injection well I4 was injected with 12000gallons of the recovery composition. After injection of thecompositions, steam was added to each of the injection wells to flushthe composition from the lines and disperse the composition into the oilreservoir.

About four months after the first injection date, oil samples wererecovered from each of the recovery wells and tested by gaschromatography. The oil sample collected from control recovery well R16was not affected by the addition of the composition to the reservoir andserves as a control or benchmark for observing affects on the other oilsamples due to addition of the composition.

FIG. 12 illustrates gas chromatographic data determined for the controlsample and FIGS. 13A-13G show gas chromatographic data determined forsamples from wells R1, R2, R3, R4, R5, R6, and R8, respectively. The gaschromatography data is an analytical representation of the differentorganic components in each oil sample. In particular, the position,shape, curvature, and roughness of the gas chromatography data linecharacterizes and represents the chemical composition of the oil sample.In this way the data acts as a fingerprint for the oil sample. In theabsence of any affect by the composition, the gas chromatography datafor each collected sample would be expected to be substantiallyidentical within proximate oil wells on the same oil reservoir (i.e.,similar to FIG. 12).

Comparison of the control sample shown in FIG. 12 with the non-controlsamples in FIGS. 13A-13G show a different result. Firstly, this datashows that the composition added to the reservoir has affected andaltered the chemistry of oil samples recovered from recovery wellsseveral hundred feet from an injection well. Accordingly, thecompositions and methods described herein have been effective todisperse the composition over an effective distance of an oil reservoir.Secondly, this data shows that the composition has been effective inaltering the oil chemistry and chemical properties. This is believed tobe partly due to the fact that the composition has made previouslyunrecoverable viscous oil available and present in the sample, andpartly due to the fact that the composition may react with certain oilcomponents to change them chemically. Such changes are believed to aidin recovery of oil from the oil reservoir.

Alternate Uses of the Composition

The recovery compositions described herein have other uses. Severalalternative uses are described below. Those having an ordinary level ofskill in the art and the benefit of the disclosure will appreciate thatstill other uses are contemplated.

Cleaning Agent to Clean Oil Contaminated Soil

According to a first alternate embodiment, a recovery composition suchas those described herein may be used to clean soil that is contaminatedwith oil. The recovery composition may assist with releasing the oilfrom the soil by weakening the physical and chemical attractions andattachments between the oil and the soil.

FIG. 14 illustrates a two-stage contaminated oil cleaning system 1400,according to one embodiment. The two-stage system includes a primarytreatment vessel 1425 and a secondary treatment vessel 1445. The vesselsmay be enclosed processing tanks having design specifications consistentwith the uses and conditions described below.

Soil contaminated with oil is added to the primary vessel via a soilhopper 1405. Water and a soil-washing composition are mixed and added tothe primary vessel via a water inlet 1440. The water is pressurizedwater and may be heated between about 100° F. to about 200° F. orbetween about 110° F. and about 130° F. Enough water may be added toprovide a good flush of the soil through and from the system includingthe vessels. The composition may be added in a ratio to the soil ofabout 0.01 to about 10 or between about 0.1 and about 2. The compositionmay comprise 80(±6) % soy methyl ester, 18(±5) % TWC210 or similarcolloid, and 2(±1) % vinegar. Alternatively, other compositionsdescribed herein may be used instead. The primary vessel may be anelongated vessel having a long side along which the soil may travel froman entrance end at the inlets to an opposite end. The water inlet andhopper may be located on or proximate the entrance side. The water inletand the hopper may additionally be located proximate one another towardsa top of the primary vessel and aligned so that the water directs andmixes the soil downward due to its velocity.

Compressed air may be added to the primary vessel via an air inlet 1415.The air may be added in an amount sufficient to agitate the primaryvessel contents including enough to mix the soil and thewater-composition mixture. The air inlet may direct the air in adirection along a longest side of the vessel so as to encourage thewater and soil in the tank to move in this direction. According to oneembodiment at least some of the air is added upward along the length ofthe bottom of the vessel to encourage soil not to settle and pack, whichmay decrease the washing efficiency. Spent air may exit the vesselthrough a spent air treatment system 1420, which may include a venturiand air scrubber.

The soil and water move across the tank, from the entrance at the leftto an exit at the right, and is removed from the primary vessel by apumping system 1430. The primary vessel may have a size sufficient toprovide an effective residence time for the composition and water towash the soil. The residence time may be between about 1 minute and 5hours or preferably between about 5 minutes and 1 hour. The water andthe soil washing composition loosen and remove an effective amount ofthe oil from the soil. The removed oil and the composition may separatefrom the water as droplets within the water and may rise to an oil layerat the top of the primary vessel. According to one embodiment, thislayer is skimmed, pumped, or otherwise removed from the primary vesselfor further processing.

A pumping system 1430 pumps the soil and water to a secondary treatmentvessel 1445. The pumping system may comprise a gravel pump. Thesecondary vessel may be substantially as described for the primaryvessel or may be different as desired. The soil mixture may enter thesecondary vessel at a left hand entrance (as viewed) and travel fromleft to right along a longest length of the vessel to an exit side atthe left. Water may be added via a water inlet 1440 to assist withmovement of the soil and air may be added via an air inlet 1435 toassist with agitation of the vessel contents. The spent air may leavethrough a spent air treatment system 1450. Phase separated oil andcomposition may be skimmed and recovered from the secondary vessel orpumped out with the water for subsequent processing and recovery.

A pumping system 1455 removes water and soil from the secondary vesselat an opposite side from its inlet and pumps it to a dewatering system1460. The dewatering system may comprise a dewatering means such as alarge settling tank, shaker pit to shake out solids, a centrifuge, orsome combination.

Spill Control Agent to Treat Oil Spills

According to a second alternate embodiment, the recovery compositiondescribe herein may be used as oil spill agent to recover or remove oilfrom an oil spill. The recovery composition may be used to coat surfacesbefore contacted with the oil spill or to weaken bonds between oil andsurfaces after they have been coated with oil.

A first method for recovering or removing oil from an oil spill mayinclude: (1) spraying or otherwise applying an effective amount (e.g.,between about 0.01-1 gallon per square foot or preferably between about0.1 gallons per square foot depending upon the amount of oil) of therecovery composition on environmental surfaces (e.g., rocks, sand,beaches, piers, boat docks, etc) that have been coated by oil from aspill, (2) allowing sufficient time for the composition to loosen thebonds between the oil and the soil (e.g., between about one minute andone day or preferably between about 0.5-2 hours, (4) spraying water onthe soil to remove the oil from the soil, (5) collecting the removedoil, and (6) repeating (1)-(5) zero or more times until the oil has beenremoved to a desired extent.

A second method may include spraying or otherwise applying the recoverycomposition on surfaces before they are coated with oil to make thesurfaces less susceptible to strong coating attachment by the oil. Forexample, following an oil spill on the sea a proximate beach may besprayed with an effective amount of the recovery composition (e.g.,about 0.1 gallons per square foot) before the oil spill reaches thebeach to prevent the approaching oil spill from adhering strongly to thesurfaces. Advantageously, this may reduce the impact of the spill aswell as making remediation easier and less costly.

The exemplary composition mentioned above for cleaning oil contaminatedsoil is also contemplated to be useful for this embodiment. Othercompositions and methods are contemplated and will be apparent to aperson having an ordinary level of skill in the art and the teachings ofthe present disclosure.

Clarifying Agent to Improve Solids Separation

According to a third alternate embodiment, the recovery compositiondescribed herein may be used to improve separation of solids from oiland water. For example, the recovery composition may be added toproduction oil or water pumped from the well to release solids suspendedby the oil or water by weakening the attractions between the solids andthe fluids. The recovery composition may reduce bonding between thesolids and the fluids and allow them to separate by gravity. This mayallow the oil and water to pass though to the production process withsignificantly reduced solids. Advantageously, this may reduce wear toprocessing equipment such as pumps and valves. This may also allow thesolids to be recovered cleaner from knockouts and tanks than is possibleby current methods involving polymers. Advantageously, such cleanersolids may be considered less hazardous materials for purposes ofdisposal, storage, or treatment.

A method for improving solids separation with the recovery compositionmay include: (1) adding an effective amount of a recovery composition,e.g., between about 0.01-0.1 gallons per gallon of fluid, to a processfluid (e.g., oil or water pumped from the well), (2) allowing sufficientcontact (e.g., sufficient mixing within a valve or sufficient timewithin a tank or other high residence time equipment) to allow therecovery composition to contact the suspended solids, (3) allowingsufficient time for the composition to loosen the bonds between the oiland the soil and for the suspended solids to settle (e.g., between aboutone minute and one day or preferably between about five minutes and onehour depending upon the size of the density and size of the solids andthe viscosity of the oil, and (4) conventionally processing theseparated fluids and solids.

An example recovery composition that is contemplated to be useful forthis embodiment includes 90(±5) % soy methyl ester and 10(±5) % TWC210colloid. Acid may not be needed to provide suspension of the colloidsince the composition may remain thoroughly mixed by flow, pumping, andsimilar means. Additionally, the composition may remain mobile ratherthan stagnant, which would promote separation. Other compositions andmethods are contemplated and will be apparent to a person having anordinary level of skill in the art and the teachings of the presentdisclosure.

Cleaning Agent to Remove Organic Fouling

According to a fourth alternate embodiment, the recovery composition maybe used as a cleaning agent to remove oil component fouling from oilprocessing equipment. The recovery composition may also be used to cleanthe inside or outside of oil processing equipment such as knock outtanks, storage tanks, production lines, pipes, valves, pumps, and otherprocessing equipment in order to remove oil component fouling such asorganic residue, hydrocarbon fouling, or cake. Advantageously, therecovery composition may be more compatible with the refining processthan other cleaning agents such as acids. The composition and inparticular the surfactants may also aid in reducing H₂S levels.

A method for removing oil component fouling from an evacuated tank(e.g., a knock out tank or oil storage tank) may include: (1) sprayingor otherwise applying an amount of the recovery composition sufficientto coat the surface of the tank (e.g., typically less than about 0.01gallons per square foot of tank, (2) allowing sufficient time for thecomposition to loosen the bonds between the fouling and the tank (e.g.,between about 1 minute and 1 day or preferably between about 0.5-2hours, (4) spraying water preferably a high pressure stream of water onthe tank to remove the fouling and the recovery composition from thetank, (5) disposing of the removed fouling and composition, and (6)repeating (1)-(5) zero or more times until the tank has been cleaned toa desired extent.

A method for removing fouling from less accessible processing equipmentsuch as production lines, pumps, and valves is also contemplated.Depending upon the particular implementation pure composition orsolutions (e.g., diluted with water) of the recovery composition may becirculated through the processing equipment. Advantageously, this may beused to remove oil fouling such as paraffin and asphalt deposits fromsuch inaccessible processing equipment.

An example recovery composition that is contemplated to be useful forthis embodiment includes 80(±8) % soy methyl ester, 5(±2) % F-500surfactant, 13(±5) % TWC210 colloid, 2(±1) % vinegar. Other compositionsand methods are contemplated and will be apparent to a person having anordinary level of skill in the art and the teachings of the presentdisclosure.

Graffiti Cleaning Agent to Remove Graffiti

According to a sixth alternate embodiment, a similar recoverycomposition and method as described above to remove fouling may be usedto remove oil-based paint or graffiti from surfaces. A similar recoverycomposition may also be used to remove oil components from cement, suchas parking garage floors.

Bio-Compatible Cleaning Agent for Oil Coated Wildlife

According to a fifth alternate embodiment, the recovery composition maybe used to clean wildlife such as birds and animals that arecontaminated by oil, such as by an accidental oil spill. The recoverycomposition may weaken the bonds between feathers, fur, and skin and theoil. Advantageously, this may reduce the impact of the spill on thewildlife and may allow cleaning the wildlife with a non-toxic,non-irritating, and biodegradable agent.

A method for cleaning wildlife may include: (1) restraining the wildlifesuch as by hand or within a cage, (2) spraying or otherwise applying anamount of the recovery composition sufficient to coat the surface of thewildlife (e.g., less than about one gallon or preferably less than about0.1 gallon per animal the size of a normal ptarmigan), (3) massaging therecovery composition into contact with the animals fur or features, (4)allowing sufficient time for the composition to loosen the bonds betweenthe oil and the fur or feathers (e.g., between about thirty seconds andabout one hour or preferably less than about ten minutes, (5) gentlyspraying water on the wildlife to remove the oil and the recoverycomposition from the fur or feathers, and (6) repeating (2)-(5) zero ormore times until the wildlife has been cleaned to a desired extent.

An example composition that is contemplated to be useful for thisembodiment includes 90(±5) % soy methyl ester, 8(±4) % lanoline, and2(±1) % aloe vera. These components and concentrations may be replacedwith other non-toxic and non-irritating components and concentrations.For example, the lanoline may be replaced by another surfactant used incleaning agents for humans such as bath soaps, shampoos, and cleanersthat are sufficiently mild for humans. Other compositions and methodsare contemplated and will be apparent to a person having an ordinarylevel of skill in the art and the teachings of the present disclosure.

In the foregoing specification, the invention has been described withreference to specific embodiments thereof. It will, however, be evidentthat various modifications and changes may be made thereto withoutdeparting from the broader spirit and scope of the invention. Thespecification and drawings are, accordingly, to be regarded in anillustrative rather than a restrictive sense.

1. A composition comprising: a fatty acid alkyl ester; at least one of asurfactant and a colloid; and an acid.
 2. The composition of claim 1,wherein the concentration of the fatty acid alkyl ester is between about85 percent and about 99.89 percent; wherein the concentration of thesurfactant is between about 0.1 percent and about 10 percent; andwherein the concentration of the acid is between about 0.01 percent andabout 5 percent.
 3. The composition of claim 2, wherein theconcentration of the fatty acid alkyl ester is between about 94 percentand about 98.99 percent; wherein the concentration of the surfactant isbetween about 1 percent and about 5 percent; and wherein theconcentration of the acid is between about 0.01 percent and about 1percent.
 4. The composition of claim 2, wherein the fatty acid alkylester comprises an ester selected from the group consisting of: a soymethyl ester, a soy ethyl ester, and soy propyl ester.